Portfolio Tag: Cost Reduction

Increased Market Share

Situation This client has a parts washer used in the powder coating of parts designed for automotive manufacturers. They were bidding on contracts to gain new business in the very competitive & quality conscious automotive industry. Process Improvements CMI technology was implemented to monitor and control key process parameters in their coating process. The Profit…
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Low Hanging Fruit – Energy Cost Reduction

Situation This client was firing up gas burners to bring chemical baths up to temperature without any monitoring. When operators arrived in the morning they immediately fired up burners. Burners were not turned off until the very end of the workday. Often bath temperatures were higher than required. Process Improvements CMI technology was implemented to…
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Reduced Water Cost

Situation This client has several large parts washers located within their facility and all use multiple steam plates for heating. On occasion one of the steam plates will start to leak and contaminate their condensate return lines back to the facility boilers. This causes several costly issues including: Dumping large quantities of water that is…
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Reduced Wastewater Costs

Situation This client in their continuous improvement planning process identified water conservation as a top priority. Process Improvements CMI technology was implemented to monitor, gather data, and alarm an automated high volume immersion phosphate line that is run 24/7. Baseline data was gathered for a period of time before changes were made. The baseline data…
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