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Projects 4

  • Brass Manufacturer  Saves 50% on Cleaning Chemicals

    Brass Manufacturer Saves 50% on Cleanin

    Situation The world's leading supplier of semi-finished copper, brass and alloy products serves numerous markets that require high-quality metal products.…

  • Pre-treatment Cost Reduction

    Pre-treatment Cost Reduction

    While manufacturers have adopted lean culture to minimize waste in their processes, the pretreatment process is often overlooked even though…

  • Energy Cost Reduction

    Energy Cost Reduction

    Situation This client was firing up gas burners to bring chemical baths up to temperature without any monitoring. When operators…

  • Reduced Water Cost

    Reduced Water Cost

    Situation This client has several large parts washers located within their facility and all use multiple steam plates for heating.…

  • Increased Labor Productivity

    Increased Labor Productivity

    Situation This client manufactures welded metal tubes. Their coolant reservoir was manually controlled. As a result operators were spending too…

  • Reduced Wastewater Costs

    Reduced Wastewater Costs

    Situation This client in their continuous improvement planning process identified water conservation as a top priority. Process Improvements CMI technology…

  • Improved Product Quality / Reduce Scrap & Rework

    Improved Product Quality / Reduce Scrap

    Situation This company was having challenging product quality problems in their Finishing Department. They made the decision to upgrade their…

  • Brought First Shift Management to Second/Third Shift Through Technology

    Brought First Shift Management to Second

    Situation This client was having poor line efficiencies and product quality in second shift compared to first shift. Process Improvements…

  • Reduced Chemical Cost

    Reduced Chemical Cost

    Situation This client uses large quantities of an alkaline cleaner to clean locomotives before painting. They were using manual control…

  • Greenhouse Gas Reduction

    Greenhouse Gas Reduction

    Situation This Fortune 500 client was receiving monthly natural gas and electricity bills but had no data to determine with…

  • Increased Productivity

    Increased Productivity

    Situation This client had a number of probes and sensors in place in their cleaning / paint pretreatment line, but…