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Brass Manufacturer Saves 50% on Cleanin
Situation The world's leading supplier of semi-finished copper, brass and alloy products serves numerous markets that require high-quality metal products.…
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Pre-treatment Cost Reduction
While manufacturers have adopted lean culture to minimize waste in their processes, the pretreatment process is often overlooked even though…
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Energy Cost Reduction
Situation This client was firing up gas burners to bring chemical baths up to temperature without any monitoring. When operators…
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Reduced Water Cost
Situation This client has several large parts washers located within their facility and all use multiple steam plates for heating.…
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Increased Labor Productivity
Situation This client manufactures welded metal tubes. Their coolant reservoir was manually controlled. As a result operators were spending too…
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Reduced Wastewater Costs
Situation This client in their continuous improvement planning process identified water conservation as a top priority. Process Improvements CMI technology…
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Improved Product Quality / Reduce Scrap
Situation This company was having challenging product quality problems in their Finishing Department. They made the decision to upgrade their…
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Brought First Shift Management to Second
Situation This client was having poor line efficiencies and product quality in second shift compared to first shift. Process Improvements…
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Reduced Chemical Cost
Situation This client uses large quantities of an alkaline cleaner to clean locomotives before painting. They were using manual control…
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